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CNC Milling Machinist Lead (Set-Up/ Operator) in Kenosha, WI at Tecomet

Date Posted: 11/22/2018

Job Snapshot

Job Description

Would you like to be part of cutting edge technology in the field of medical devices? Is being part of a team that makes a difference in people's lives important to you?  Then our Tecomet -Kenosha manufacturing plant, conveniently located between Chicago and Milwaukee, and within 1-2 miles of the expressway might be the right fit for you!

Tecomet, Inc. is a dynamic and growing  contract manufacturing organization specializing in forged, cast and machined orthopaedic implants, precision surgical instruments, sterilization cases/trays and photochemical etched products for the orthopaedic industry.   It is an exceptionally exciting time to join Tecomet as we grow our organization through the recruitment of great team member candidates.   It's not how we do it now today - it's how we do things in the future; let's all learn something new together and achieve our overall goals TOGETHER!

POSITION SUMMARY (Lead Responsibilities Below)

The position requires the operator to produce a quality product per print as assigned with little supervision.  The operator will train and assist other operators in performing their jobs and trouble-shooting.  The operator must rely on experience and judgment to accomplish goals with above average degree of independence and initiative to complete job requirements in accordance with the production timeline.

PRINCIPAL RESPONSIBILITES

  • Sets-up and/or operates assigned equipment to produce quality products per print.
  • Inspects product and document data as required.
  • Initiates machine adjustments to ensure quality product.
  • Performs additional operations per supervisor direction.
  • Creates and maintains accurate data for company organizational records.
  • Organizes and keeps work area clean.
  • Trains and assists others as required.

REQUIRED KNOWLEDGE, SKILLS, AND ABILITIES

  • Has a basic understanding of Mazatrol and G-code systems.
  • Able to perform general math calculations.
  • Able to read and interpret drawings.
  • Able to use inspection equipment (comparator, micrometer, and caliper).
  • Able to navigate PL Controller (ex. Fanuc, Mazatrol, Haas, other).
  • Able to complete task in a timely fashion.
  • Detailed oriented with large emphasis on accuracy.
  • Able to Multi-task.

EDUCATION AND EXPERIENCE

  • High school diploma or equivalent.
  • One year minimum CNC milling set up experience preferred, or 2 years as an operator in Milling, Turning or Swiss.
  • Two years minimum general machine shop experience preferred.

TOOLS AND EQUIPMENT USED  

CNC Machines, Calipers, Micrometers, Indicators, Wrenches

PHYSICAL DEMANDS

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job.  Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

This position requires walking, sitting, communicating with others at least 1/3 of scheduled hours.

It also involves reaching and using hands and fingers to operate measuring instruments and machinery. Occasionally requires lifting of up to 50 pounds (under 1/3 of the time). Must have adequate dexterity with hands and able to work in small areas.

VISION REQUIREMENTS

The operator must be able to read small print (6-12 inch font with or without vision aides). The operator is occasionally required to view items at 20 inches or less, with or without vision aides.



WORKING ENVIRONMENT

The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job.  Reasonable accommodations may be made to enable individual with disabilities to perform the essential functions.

  • Less than 90 decibels (TWA).
  • Requires wearing safety glasses, earplugs (optional), and safety shoes.
  • Requires using machine safety guards and switches.
  • Work area is temperature controlled (Air conditioning and Heat).

HAZARDS

  • Work near moving mechanical parts over 2/3 of the time.
  • Exposed to fumes and/or airborne particles, toxic or caustic chemicals under 1/3 of the time.
  • Exposed to potential hazard from possible projectiles.

MISCELLANEOUS

The duties listed above are intended only as illustrations of the various types of work that may be performed.  The omission of specific statements of duties does not exclude them from the position.

The job description does not constitute an employment agreement between the employer and the employee and is subject to change by the employer as the needs of the employer and requirements of the job change.

LEAD JOB DESCRIPTION

POSITION SUMMARY:

Provides leadership, and takes ownership of respective Machining department with specific focus to safety, department on time delivery, scrap reduction, earned hours, and efficiency metrics, along with 5S, Lean initiatives and ongoing continuous improvement activities.

DUTIES AND RESPONSIBILITIES:

  • Organizes tasks, prepares work schedules, communicates and assigns work by priority using dispatch list, and oversees the overall production for assigned area(s).

  • Monitors dispatch list to ensure team members are signed in to jobs being worked on and working from the top to the bottom of the list.

  • Oversees teams operation and staffing to ensure that peers are following procedures, work instructions, productivity standards, quality, priorities, and working in a safe and efficient manner.

  • Enforces and monitors Factory – Wiz entries/and or machine utilization data sheets filled out by operators.

  • Monitors consumable materials for assigned area(s) and prepares purchase requisitions as needed.

  • Ensures a smooth transition between first and second shifts, making sure work is lined up and operators understand what jobs are being worked on.

  • Provides leadership, coaching, and training of employees in operation procedures and policies.Trains and develops back-up personnel for all key positions within department.

  • As applicable, reviews jobs/parts in the area on a daily basis for proper paperwork, parts stored in the proper bins, carts, or packed boxes, and spot check routers for correct date and initials, counts, legibility, and ensure that operations and special instructions such as custom packing or paperwork are accurate.

  • Actively encourages and supports employee involvement, continuous improvement, and teamwork.

  • Identifies areas of cost savings, waste reduction, cycle time reductions to improve processes, quality, and efficiencies.

  • Runs machines in respective department and maintains 50% efficiency.

  • Conducts weekly audits of another department, documents results, and reports findings.

  • Maintains department metric boards, safety crosses, and 5S metric. Audits daily 5S, and Maintenance sheets for work stations of respective department.

  • Verifies that employees are following good documentation practices at all times.

  • Ensures the productivity and efficiency required to meet customer due dates, while maintaining quality parts.

  • Performs special projects and assists in other areas of production as needed.

  • Monitors parts leaving respective department for visual defects and burrs.

    EDUCATION AND EXPERIENCE:

  • High school diploma or equivalent

  • 5 or more years of experience in applicable department

  • Math with the ability to add and subtract decimals

  • Ability to read Blue Prints and measurement tools

  • Prefer previous computer skills with Microsoft Office knowledge

    LANGUAGE SKILLS:

  • Clear and concise communication skills

  • Excellent interpersonal and communication skills with the ability to effectively interface with all levels of employees

  • Must be able to read procedure documents, work instructions and FDA Regulations

    MATHEMATICAL SKILLS: 

    Add and subtract decimals.

    REQUIRED KNOWLEDGE, SKILLS, AND ABILITIES:

  • Working knowledge of all turning center controls and machines. (Turning)

  • Working knowledge of all Milling center controls and machines. (Milling)

  • Working Knowledge of all Swiss controls and machines. (Swiss)

  • Working knowledge of all edm controls and machines. (EDM)

  • Excellent communication skills at all levels.

  • Must be well-versed in many aspects of production operations, quality standards, company policies and procedures, as well as FDA guidelines and applications.

  • Act as a motivational support for peers as well as a leader in the day-to-day operations and planning of the area.

  • Demonstrates a thorough knowledge of manufactured product use and applications.

  • Attendance and flexibility in working schedule is required due to the expectations and variety of workloads and the teams’ work schedules.

    SUPERVISION EXERCISED:   

    Assists Production Manager or Supervisor in decision making, problem solving, policy or procedure interpretation, and facilitation. Keeps manager informed of all pertinent information and developments affecting production. May be involved in disciplinary investigations but not actual administering of discipline.

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